There are two issues that should be considered. One is tire size when using tubular tires. Most manufacturers are recommending 23mm or larger tires. A lot of tubular tire riders are used to running 21mm tires. The reason behind the larger tire is to keep from hitting the rim on the ground and to maintain good aerodynamics. HED, Zipp and many others are all recommending 23mm.
The second issue is brakes. Shimano and Campagnolo brakes are working fine with these wider rims but Sram and many of the aftermarket maker's brakes don't open quite wide enough to give adequate clearance between the brake pad and the rim. The most problematic are Zero Gravity brakes. The Zero Gravity brakes don't have much spring tension to begin with and when the brakes have to be set up that wide, they don't return well. Couple that with the added cable friction from internal cable routing like most time trial frames have and you've got a pretty annoying problem. We've had to shave down brake pads about half way down in order for the brakes not to rub.
Advice? Check with the rim maker and see what tire size they recommend and stick with that. Run brakes that work well. Odds are you'll be hearing more about this in the coming months due to the number of wider rims that are on the way.
This is really interesting. I'll keep visiting for more of your posts.
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